Body processing / lot size 1
Product advantages:
- Highly flexible single-quantity system for machining furniture parts
- Machining of coated chipboards and MDF boards with dimensions from 240 mm x 120 mm up to 2800 mm x 1300 mm
- Output requirement of more than 600 parts per shift
- Highly flexible shuttle circulation as workpiece transport and clamping system
- Precision-compensated industrial robots for drilling machining and metal fitting
- Direct integration into the customer's machining control system for flexible processing of the production lot
- Automatic loading and unloading with direct connection of customer-side AGV
1 Base machine with modular transport system
2 Loading module
3 Measurement module
4 Machining module
5 Metal fitting module
6 Unloading module
Modular transport system
Product advantages:
- Flexible transport system consisting of a machine bed with linear guides and toothed racks, rotational transfer units, intelligent movement units (shuttles), control system and user interface
- High positioning accuracy and high load and load carrying capacity in the direction of movement
- Scalable system in terms of the length of circulation and the number of shuttles
- Shuttle position, speed and acceleration can be programmed independently
- Dynamic configuration of groups with flexible control of all shuttles as master or slave
1 Linear guides for absorbing weight and machining forces
2 Optimized rack-and-pinion drive for the highest requirements on linear drive systems
3 Transfer of electrical energy and information (CAN bus) via sliding contacts
Loading module
Product advantages:
- Main time parallel feed of two independent storage positions via AGV with muting function
- 6-arm robot with independently activated 4x suction traverse
- Lane-by-lane loading from the new parts stack and individual loading from the tray trolley
- Reading in the stack data without labels directly via the customer's machining control system
- Alignment and separation via an alignment station with a plausibility check
- Supply and positioning of the shuttles depending on the part size
1 High-speed doors with muting function for automatic feed via an AGV
2 Workpiece supply as a stack
3 Workpiece supply as a stack in the tray trolley for rear side machining
4 Loading robot
5 Suction traverse for lane-by-lane loading
6 Alignment station
Measurement module
Product advantages:
- Touch-free measurement of the part length and height in the throughput
- Plausibility check of parts supply
- Compensation of dimensional deviations and angle errors
1 Measuring bridge
2 Linear axis
3 Touch-free measuring sensor (line sensor)
4 Workpiece in shuttle
Machining module
Product advantages:
- Machining by two accuracy-compensated ABB machining robots and multi-function heads with individually extensible machining units
- Execution of all necessary machining functions: Grooving, milling, Clamex milling, horizontal and vertical drilling machining, drilling rows of holes
- Dynamic split of machining to both machining robots by upstream drilling optimization unit to optimize performance
1 ABB machining robot
2 Machining head
3 Robot control system
4 Spindle cooling system
5 Protective cabinet with suction system
6 Control terminal
Metal fitting module
Product advantages:
- Program-controlled setting of various fitting types by a robot with multiple metal fitting head
- Manual feeding of fittings on stackable trays in transfer station
- Fittings supplied by the robot by positioning the trays in an alignment station
1 Machining robot
2 Metal fitting head
3 Feeding station for fittings
4 Alignment and supply station
Unloading module
Product advantages:
- Fully automated unloading by 6-arm robot with independently activated 4x suction traverse
- Dynamic prioritization of workpiece placement on the conveyor line, tray trolley or buffer store
- Main time parallel collection of the tray trolleys via AGV with muting function
1 High-speed doors with muting function for automatic workpiece transport via an AGV
2 Unloading robot
3 Suction traverse
4 Tray trolley for storing parts for rear side machining
5 Intermediate buffer
6 Roller conveyor for workpiece transport
Machining head
Product advantages:
- Modular multi-function head for implementing the various functions on the machining module
- Project-specific design of the multi-function head for minimum space requirement and tool exchange effort
- Drill gears for individual/series drilling
1-24 Vertical drill spindles with quick-action chuck
25-31 Horizontal drill spindles with Weldon tool holder
33 End mill
34 Clamex, vertical
35 Grooving saw
36 Clamex, horizontal
37-38 Foot drill
39-41 Hinge drilling unit
