혁신적인 아이디어서 나온 미래 지향적 기계 개념은 지정된 표준을 거의 따르지 않습니다. 이러한 아이디어를 최종 기계 개념에 전달하는 과제는 시스템 파트너에게 있습니다. Zimmer Group은 귀하에게 바로 다음을 공급합니다. 최고 수준의 기술에 독창적인 솔루션과 혁신적인 정교함 – 구성 요소에 뿐 아니라 개별적인 디자인의 복잡한 시스템에도. 귀하의 요구 사향을 알려주십시오, 우리가 솔루션을 찾겠습니다. 그리고 이는 순수 엔지니어링으로 계속됩니다. 우리는 파트너로서 동행하며 아이디어 창출에서 기계 인도에 이르기까지의 전 과정을 기꺼이 지원합니다.
Thanks to its modularity, flexibility and scalability, the system can be used either as a transport system or a handling system. The transport modules take care of workpiece transport, while the speed of each individual shuttle or shuttle group can be selected freely. The individually controlled transport units can be used as masters or slaves, depending on the requirements of the MES system. They can operate separately or in tandem. This elimi
nates fixed coupling of the transport by a continuous conveyor belt, for example. Viewed over the full life cycle, this new machine concept offers high investment security since the modular design makes it possible to add later extensions through new machining modules. The modules move on a freely configurable track to attain an almost unlimited length and range of variants.
Innovation number one: the high flexibility and broad scalability of the individually controlled transport units, which are controlled as either a master or a slave, depending on the production order. These transport units can carry workpieces of very different sizes, either as individual transport units for smaller workpieces or together in a master-slave assembly for one large workpiece. Innovation number two: An integrated 48 V intermediate circuit buffer. In combination with the recuperation function of the
transport units, this buffer reduces load current peaks by approx. 85% and the system’s energy consumption by more than 8%. The production process is interconnected because all processes are directly linked to a higher-level MES system. Thanks to numerous sensors, the current status information can be called up in real time (condition monitoring). Cloud connection is also possible, thereby enabling functionalities such as predictive maintenance and statistical evaluations.
The Modular Transport System combines transport, machining and quality assurance function in a nearly ideal manner. Depending on the requirements profile, the actual transport route can be enhanced by a flexible arrangement of loading robots, measuring and
plausibility stations, machining robots, converters or assembly stations. The high level of flexibility is ultimately the result of the overall system reconfigurability and the independently operating functional units.