Individual, driverless transport systems for your production and logistics processes
Rely on autonomous mobile robots (AMRs) and incorporate dynamics into your material and storage management. The AMRs move autonomously in a defined area and support you in automating your intralogistics processes: from transport of various goods such as pallets, material containers or small parts through the automatic pickup and drop-off of load carriers all the way to fully automated fleet management, including connection to your ERP system. Use the advantages of an efficient and intelligent material flow solution with the flexible, modular Miles AMRs from the Zimmer Group!
YOUR ADVANTAGES WITH MILES
- A tailored complete system made up of hardware, software and service
- Customized concepts and setups
- Omnidirectional drive optionally available
- The ability to turn in the tightest of spaces
- Long battery lifespans and intelligent battery management
- Software for smart navigation and fleet management
ADJUSTED TO YOUR NEEDS
Total system made up of hardware, software and customer service
Simple integration into your processes
Highest safety standards for people and machines
Advice on tailored AMR setup solutions
Individual concept based on system layout
Flexible in the tightest of spaces
Turning possible in the tightest of spaces with omnidirectional drive
Natural navigation: autonomous navigation through detection and mapping of the environment
Driving speed of up to 5 km/h
Loads of up to 3,500 kg
In use 24/7
Long-lasting lithium ion battery with 48 V on-board voltage
Contactless and wear-free inductive charging technology
Fast charging times enable maximum flexibility in use
Unlimited use, day and night
Kommunikation
Comprehensive software and service concept
The Zimmer Group offers you seamless integration into the fleet management and, via MOSAIC; into your ERP system. Our custom-developed MOSAIC software, designed for order management and connecting external peripherals, integrates production and building infrastructures, coordinates vehicle bodies, thereby bridging the communication gap between the machine level and the vehicles. At the same time, MOSAIC also serves as the interface to the ERP system and enables integration into existing fleet management and control systems. Integrated diagnostic systems help you to plan ahead and thus achieve significantly higher availability.
DESIGNED TO WORK TOGETHER
Optimally coordinated, the ERP system, our custom-developed software MOSAIC and the fleet management system are crucial for the efficient control and monitoring of your fleet and operational processes. A complete system made up of hardware, software and customer service from the Zimmer Group enables:
- Customized concepts and superstructures
- Planning of the hall and the AMR fleet using simulation
- Fully automated process chain in various areas of logistics and production
- Commissioning by the Zimmer Group, including complete integration into the ERP system
NAVIGATE SAFELY
With MILES, safety comes first. People scanners ensure a safe environment for people and the machine. When used in 360°, the scanners detect obstacles precisely, proactively and in real time and provide automatic speed adjustment up to and including an immediate stop to avoid potential collisions.
Safety areas when driving and when turning the vehicle
a) = Movement stop
b) = Speed reduction
Your solution for automated transport
To meet the various requirements of intralogistics, flexible automation solutions are needed.
We support you with modular setup options for the AMR and will look at the individual needs of your company in the process.
AMR with lifting unit
Miles with a lifting unit provides a broad range of customized adaptation options that can overcome nearly any challenge. This means that the parts to be transported can be adapted with complete flexibility. Despite its small size and compactness, the system, which is equipped with a lifting unit, can transport loads of up to 3500 kg.
PRODUCT ADVANTAGES:
- Up to 80 mm stroke to lift the loading carriers
- Up to 3500 kg load capacity
- Customized adaptations of the structure at any time
- One system for many applications
AMR with robot module
Maximum availability and flexibility by integrating your MILES autonomous mobile robot with a robot tailored to your processes and transported goods. From autonomous transport with MILES into the central warehouse, to automated shelf stocking, all the way to the assembly line, where the robot supplies workstations with the necessary parts as needed. The result is an end-to-end automation chain that can be expanded almost without limit.
PRODUCT ADVANTAGES:
- Robots with high load capacity
- Optionally available with automatically opening safety fence
- Optional battery packet for longer runtimes
- Compact design
- Positioning to the hand-off location using a camera
IN COMBINATION WITH ROLLER CONVEYORS
MILES with a roller conveyor platform automates your material flow between receiving, warehousing and production. The roller conveyor enables the transfer of containers, cartons or trays to transfer stations, conveyor systems or workstations, thus ensuring fast, reproducible loading and unloading. Whether for supplying assembly stations, transporting Kanban containers or connecting buffer zones: The system adapts to your layouts and processes, creating end-to-end intralogistics – ready for changing requirements.
PRODUCT ADVANTAGES:
- Fast, automated loading and unloading using roller conveyors
- Seamless transfer to conveyor systems and transfer stations
- High process reliability thanks to reproducible material transfers
- Flexible to changes in layout and processes
- Shorter walking distances and less manual handling
Step-by-step to automated storage
ANALYSIS and planning
Together, we will look at your needs and draft a solution that is tailored to your requirements.
Implementation
Starting with simulation, continuing through integration into your ERP system, all the way to go-live, we are by your side as your development partner during implementation.
Support
After successful implementation, we are also still at your side with specialized expertise, technical support, software updates and maintenance.
FAQ – frequently asked questions and answers
AGVs (automated guided vehicles) and AMRs (autonomous mobile robots) are used to automate both industrial transport and logistics processes. AGVs are driverless vehicles that usually move on specified paths or rails. Using sensors, magnets or other guide systems, they follow prescribed lanes or markings on the floor. In contrast, AMRs are autonomous robots that can move in dynamic and unstructured environments. Intelligent navigation systems allow AMRs to orient themselves in real time in their environment and to avoid obstacles. They can perform various tasks in different environments and therefore have very versatile applicability. Thanks to their flexibility, major structural adaptations are not required to use AMRs.
AMRs offer a variety of advantages that make them an attractive solution for various industries:
- Flexible use: AMRs are extremely flexible and adaptable. They can be used without issues in various environments, whether they be in production, in warehouses or in healthcare. Their navigability allows them to move in dynamic environments without fixed paths.
- Rigid transport equipment is not required: In contrast to conventional conveyor belts or fixed, anchored robots, AMRs do not need any fixed infrastructure. This means that they can be integrated easily into existing working environments without expensive conversions or adaptations being necessary.
- Quick amortization: Since they work efficiently and productively, companies can recoup their investment costs in a relatively short period of time through productivity and efficiency gains.
- Various degrees of automation can be realized: AMRs can be scaled to various degrees of automation. Companies can integrate them easily into existing workflows and extend them if needed. This allows step-by-step automation that meets the individual needs of a company.
- Low space requirements: Since AMRs do not require any fixed transport routes and can move in tight spaces, they only need a little space. This is particularly advantageous in environments with limited available space, such as warehouses or production facilities.
The possible applications for Zimmer Group AMRs are numerous thanks to their flexibility and modularity. They can perform a wide range of tasks in various industries (logistics, e-commerce, manufacturing, agriculture, healthcare, airports, etc.):
- Material transport: AMRs transport goods and materials efficiently between various locations.
- Shelf replenishment: They replenish shelves automatically, optimizing inventory management.
- Inspection: AMRs check products and systems for quality control or maintenance requirements.
- Storage management: They organize storage spaces and track inventory in real time.
- Delivery: AMRs deliver packages and orders in warehouses or retail environments.
- Document transport: They transport important documents in offices or facilities.
- Monitoring: AMRs monitor environments for safety or quality purposes.
AMRs make a significant contribution to efficient processes, ensure higher capacity utilization of your plants and thus lead to lower production costs with maximum output at the same time. This ensures a rapid return on investment. Which scope and model is right for you depends largely on your requirements and environmental parameters. We are happy to help you find the right package – contact us today!
The batteries supply 48 volts. However, we can also provide 12 and 24 volts for control components. There is an inverter for 230 volts or for 400 volts for the robot.
The batteries are designed for an 8-hour shift. Subsequently, the batteries are inductively charged. The battery modules of the vehicle and attachment are connected to each other and form a unit (for loading and unloading).