Body processing / lot size 1
Product advantages:
- Highly flexible single quantity system for robot-based machining of furniture bases
- Integration of drilling machining and metal fitting thanks to a project-specific multi-function head
- Machining of coated chipboards and MDF boards with dimensions from 200 mm x 200 mm up to 1200 mm x 368 mm
- Direct integration into the customer's machining control system for flexible processing of the production lot
- Minimal space requirement of the system due to two-lane vertical workpiece transport as an extension of an existing production environment
1 Feeding module
2 Alignment and measurement module
3 Transport module
4 ABB machining robot
5 Machining module for drilling
6 Machining module for metal fitting
Feeding module
Product advantages:
- Pallet feed using a forklift
- Ability to give priority to special parts or rush jobs
- Reading in the stack and part data using the customer's machining control system
- Parts removal using a feeding robot with a suction traverse
1 High-speed door
2 Pallet locations
3 ABB feeding robot
4 Suction traverse
Alignment and measurement module
Product advantages:
- Aligning and setting up the components using a pneumatic setup table
- Control system-based track switch for selecting the required transport route
- Plausibility check of the programmed workpiece dimensions by height sensor and servo insertion axis
1 Setup table
2 Track switch
3 Insertion axis
4 Measurement sensor
Transport module
Product advantages:
- Dual-lane vertical transport route for machined and unmachined components
- Integrated buffer stations on the transport route
- Provisioning the parts to be machined to the machining location
- Provisioning the bottoms to the removal position with a color-controlled interface for manual parts removal
Machining module for drilling
Product advantages:
- Infeed of parts via the vertical transport route
- Program-controlled removal and reversal of the parts using handling grippers on the multi-function head
- Positioning and securing the components using an anvil with an integrated plausibility check
- Drilling machining by the ABB machining robot and the 10x drill gears with individually adjustable drill spindles
1 ABB machining robot
2 Anvil
3 Multi-function head
4 Chip suction
Machining module for metal fitting
Product advantages:
- Fully automated setting of base feet
- Fully automated setting and torque-controlled screwing of hinge mount plates
- Manually loaded feeding line for base feet
- Infeed of the hinge mount plates as bulk material by a separator and a supply device
1 Machining robot
2 Multi-function head
3 Infeed of base feet
4 Infeed of mount plates
Multi-function head
Product advantages:
- Modular multi-function head for implementing the various functions on the machining module
- Project-specific design of the multi-function head for minimum space requirement and tool exchange effort
- Pneumatic two-jaw grippers for workpiece handling
- Drill gears for individual/series drilling
- Setting module for base feet
- Unit for setting and screwing in hinge mount plates
1 Drive motor
2 Workpiece gripper
3 10x drill gears
4 Setting module for base gripper
5 Setting module for mount plates
6 Screw module