Body processing / lot size 1

Product advantages:

  • Highly flexible single quantity system for robot-based machining of furniture bases
  • Integration of drilling machining and metal fitting thanks to a project-specific multi-function head
  • Machining of coated chipboards and MDF boards with dimensions from 200 mm x 200 mm up to 1200 mm x 368 mm
  • Direct integration into the customer's machining control system for flexible processing of the production lot
  • Minimal space requirement of the system due to two-lane vertical workpiece transport as an extension of an existing production environment

1 Feeding module
2 Alignment and measurement module
3 Transport module
4 ABB machining robot
5 Machining module for drilling
6 Machining module for metal fitting

Feeding module

Product advantages:

  • Pallet feed using a forklift
  • Ability to give priority to special parts or rush jobs
  • Reading in the stack and part data using the customer's machining control system
  • Parts removal using a feeding robot with a suction traverse

1 High-speed door
2 Pallet locations
3 ABB feeding robot
4 Suction traverse

Alignment and measurement module

Product advantages:

  • Aligning and setting up the components using a pneumatic setup table
  • Control system-based track switch for selecting the required transport route
  • Plausibility check of the programmed workpiece dimensions by height sensor and servo insertion axis

1 Setup table
2 Track switch
3 Insertion axis
4 Measurement sensor

Transport module

Product advantages:

  • Dual-lane vertical transport route for machined and unmachined components
  • Integrated buffer stations on the transport route
  • Provisioning the parts to be machined to the machining location
  • Provisioning the bottoms to the removal position with a color-controlled interface for manual parts removal

Machining module for drilling

Product advantages:

  • Infeed of parts via the vertical transport route
  • Program-controlled removal and reversal of the parts using handling grippers on the multi-function head
  • Positioning and securing the components using an anvil with an integrated plausibility check
  • Drilling machining by the ABB machining robot and the 10x drill gears with individually adjustable drill spindles

1 ABB machining robot
2 Anvil
3 Multi-function head
4 Chip suction

Machining module for metal fitting

Product advantages:

  • Fully automated setting of base feet
  • Fully automated setting and torque-controlled screwing of hinge mount plates
  • Manually loaded feeding line for base feet
  • Infeed of the hinge mount plates as bulk material by a separator and a supply device

1 Machining robot
2 Multi-function head
3 Infeed of base feet
4 Infeed of mount plates

Multi-function head

Product advantages:

  • Modular multi-function head for implementing the various functions on the machining module
  • Project-specific design of the multi-function head for minimum space requirement and tool exchange effort
  • Pneumatic two-jaw grippers for workpiece handling
  • Drill gears for individual/series drilling
  • Setting module for base feet
  • Unit for setting and screwing in hinge mount plates

1 Drive motor
2 Workpiece gripper
3 10x drill gears
4 Setting module for base gripper
5 Setting module for mount plates
6 Screw module

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