Pioneering machinery designs are rarely based on existing standards – they originate instead from innovative ideas. System partners accept the challenge of translating these ideas into viable machine concepts. This is exactly what the Zimmer Group delivers: ingenious solutions and innovative refinements at the highest technical level, both for components and as individualized, complex systems. Describe your requirements to us and we will find the right solution. And that goes far beyond just engineering. As your partner, we accompany and support you throughout the entire process, from brainstorming to inspection of the final machine.
Thanks to its modularity, flexibility and scalability, the system can be used either as a transport system or a handling system. The transport modules take care of workpiece transport, while the speed of each individual shuttle or shuttle group can be selected freely. The individually controlled transport units can be used as masters or slaves, depending on the requirements of the MES system. They can operate separately or in tandem. This eliminates fixed coupling of the transport by a continuous conveyor
belt, for example. Viewed over the full life cycle, this new machine concept offers high investment security since the modular design makes it possible to add later extensions through new machining modules. The modules move on a freely configurable track to attain an almost unlimited length and range of variants.
Innovation number one: the high flexibility and broad scalability of the individually controlled transport units, which are controlled as either a master or a slave, depending on the production order. These transport units can carry workpieces of very different sizes, either as individual transport units for smaller workpieces or together in a master-slave assembly for one large workpiece. Innovation number two: An integrated 48 V intermediate circuit buffer. In combination with the recuperation function of the
transport units, this buffer reduces load current peaks by approx. 85% and the system’s energy consumption by more than 8%. The production process is interconnected because all processes are directly linked to a higher-level MES system. Thanks to numerous sensors, the current status information can be called up in real time (condition monitoring). Cloud connection is also possible, thereby enabling functionalities such as predictive maintenance and statistical evaluations.
The Modular Transport System combines transport, machining and quality assurance function in a nearly ideal manner. Depending on the requirements profile, the actual transport route can be enhanced by a flexible arrangement of loading
robots, measuring and plausibility stations, machining robots, converters or assembly stations. The high level of flexibility is ultimately the result of the overall system reconfigurability and the independently operating functional units.